- 200-1800 Full-auto Facial Tissue Production Line
- Main Parameter Overview
Design Speed:150m/min,
Stable Speed:120m/min,
Normal Width:1800mm(Other specifications can be customized)
Product spec: 200mm(Other specifications can be customized)
Estimated daily output: About 11.3 tons/day (See the content for the calculation method)
Applicable materials:Wood pulp paper
Weight determination of base paper:Double layer, gram weight per layer 13.5-18g/M2; Three layers, gram weight per layer 13-15g/M2
Note: the above yield calculation is for reference only. The specific capacity is related to the weight of base paper, the characteristics of base paper, product specifications and the specific situation of each company.
1800-200 Full Automatic Folding Machine Main Components List
No Name of each component Quantity Unit Remarks Power 1 1800 Part of rewind stand(with shaft) 2 Group 2 bars of Raw paper reel 3kw 2 1800-200 Folding main engine 1 Pcs Including embossing part, paper break, folding function, vacuum pump 33kw 3 1800-200 Automatic stacking 1 Pcs 5kw 4 Cutting machine 1 Pcs 6.9kw 5 soft pumping chartered airplane 1 Pcs 9.82kw 6 Conveyor line some Pcs The specific consumption is shown in the layout drawing 0.12kw/ Pcs - Technical Parameter
- 1800 Part of Rewind Stand
- 2 group/pcs(Quantity optional)
NO 1Item Technical Parameter 1 Maximum width of raw paper(mm) 1800 2 Diameter of raw paper(mm) <=¢1800 3 Unwinding speed(m/min) <200 4 Diameter of raw paper roll core ¢76.3mm 5 Machine structure Wall panel frame type 6 Raw paper weight(t) Maximum 1 t 7 Unwinding system Belt width 240mm 8 Align the edges of the raw paper By manual control 9 Tension control Touch screen control adjust tension 10 Uncoiling method Unwind clockwise 11 Threading method Manual threading 12 Paper break detection With a paper break detection system, the whole machine will stop when a paper break occurs, reducing the waste of raw paper 13 Power 1.5KW 14 Minimum air pressure requirement 0.6Mpa 15 Gas consumption About 1 m3 / h Transmission 16 Power Driven by independent motor 17 Paper feeding belt Flat belt drive Others 18 Protection Protected by protective cover for main transmission parts 19 Size 1465(L)X2334(W)X2225(H) 20 Weight(KG) About 350
- 200-1800 Folding Main Engine
- 1group/pcs
NO Item Technical Parameter 1 Maximum width of raw paper(mm) 1800 2 Design speed(m/min) 150m/min 3 Stable production speed 120m/min 4 Folding method Continuous operation, wind suction folding 5 Paper breaking method Spiral knife fixed paper break 6 Machine structure Wall panel form 7 Finish product spec 200±2mm 8 Spec after folding 100(0,+2)mm 9 Adding lube Manual, centralized oil supply 10 Machine jog function With jog function 11 Threading method Manual threading 12 S-shaped paper feeding device Before the paper breaks, the S-shaped pulling roller is adopted, and the tension can be adjusted by the tapered pulley; 13 Embossing device A total of 16 sets of embossing assemblies (the number of embossing assemblies is optional) 14 Vacuum power 22KW_fan 15 Power 11kw 16 Minimum air pressure requirement 0.6Mpa Transmission 17 Power Driven by independent motor Others 18 Protection Protected by protective cover for main transmission parts 19 Weight(KG) About 3500
- 200-1800 Automatic Stacking
- 1 group/pcs
NO Item Technical parameter 1 Automatic stacking system Independent control by servo motor to realize automatic stacking function 2 Location tracking Using high-precision servo encoder 3 Quantity of drawing setting Set the number of stacks through the touch screen, which can be 100% accurate counting (set the base to an even number) 4 Quantity of drawing setting range 80-250 pumping/height: 35-140mm 5 Number of stacks (maximum) 12 stacks 6 Control mode When the shutdown is normal, a process should be completed before the shutdown 7 Minimum air pressure At least 0.6Mpa Transmission 8 Power Driven by independent servo motor Others 9 Protection Protected by protective cover for main transmission parts 10 Weight(KG) About 2500 - 1800 Paper Setting System
- 1 group/pcs
NO Item Technical parameter 1 Function Shape the semi-finished product to make it suitable for packaging 2 Conveyor Use anti-static belt 3 Transfer method Independent inverter control 4 Pressure method Air pressure is used to ensure the stability of the product height. 5 Photoelectric detection system The conveyor rack is installed with photoelectric detection to ensure no collision between the semi-finished products 6 Power 0.75 KW 7 Minimum air pressure At least 0.6Mpa Transmission 8 Power Driven by independent motor Others 9 Protection Protected by protective cover for main transmission parts 10 Weight(KG) About 1000 - Capacity calculation (example of calculation method)
- Take paper as an example: paper basis weight 14gsm, 4 layers, width 1800mm, efficiency coefficient 65%, production time 4h, production speed 120m/min, number of machines: 1 set;
- Daily output:
- 120 (m/min) X1.8 (m) X1 (g/M2) X (floor) X24 (hour) X60 (minute) X1 (unit) X0.65÷1000000
- =11.3 (tons)
- Note: The above capacity calculation is for reference only. The specific production capacity is related to the base paper weight, base paper characteristics, product specifications and the specific conditions of each company.
Log Saw Cutter( 2 Lanes)
Technical RequirementNO Item Technical parameter 1 Feed length ≤1800mm 2 Maximum tissue cut size(w×h×l) 105×110×250 3 Minimum tissue cut size(w×h×l) 60×50×85 4 Design speed 200 cuts / min 5 Production speed 180 t / min, depending on the length 6 Head and tail velocity 1 second (optional), not included in standard configuration 7 Transmission mode Use servo motor system to drive the positioning and conveying of conveyor belt 8 Paper cutting method The movement of rotary rotary rotary knife and continuous controlled soft paper drawing 9 Cutter diameter ¢610mm 10 Sharpening method The cylinder propulsion wheel contacts the circular knife to realize the passive grinding tool. The grinding parameters can be adjusted and controlled by touch screen 11 Grinding feed It can grind the round cutter automatically and feed the grinding wheel automatically. The parameters can be adjusted through the touch screen 12 Cutter head height compensation The handwheel is used for adjustment to realize height compensation; 13 Length adjustment of tissue paper Through the panel control, the control accuracy is ± 1 mm 14 Perpendicularity tolerance of cut section ±1mm 15 Tissue paper holding device Install pressure band on the top of tissue paper to reduce the length error of tissue paper 16 Appearance of finished product The paper surface is dirty and damaged without machine reasons, and the cut section of tissue paper is neat after cutting 17 Motivation Cutter rotation motor, 2.2kW, planetary large rotary motor 2.2kW, 1:5, towel paper conveying servo motor 2kW, paper output motor 0.18kw, total power 6.9kw 18 Minimum air pressure requirement 0.6Mpa 19 Gas consumption 500L / shift 20 Dynamic load factor 1.1 transmission 21 power Driven by independent motor 22 Tissue input Servo control, synchronous belt drive 23 Cutter rotation Synchronous belt drive 24 Knife arm rotate Synchronous belt drive 25 facial tissue output Synchronous belt drive other 26 protect The main transmission parts are protected by protective cover 27 periphery Safety door lock protection and overload protection Three-dimensional Packing Machine
- Machine Configuration:
NO name quantity unit notes 1 frame 1 Pcs 2 Membrane cutting system 1 Pcs 3 Film unwinding system 1 Pcs 4 Membrane tension system 1 Pcs 5 Cam 1 Pcs 6 Control system 1 Pcs 7 Packaging system 1 Pcs 8 Ironing system 1 Pcs - Technical Parameters
NO Item Technical parameter 1 Applicable range of packaged goods Film packaging decimation, facial tissue ,Paper towels ,napkin 2 Material management
and supply modeASF automatic intelligent material management and supply 3 Design production speed ≤ 100 package / min 4 Stable production speed ≤80 package / min 5 Packaging form Three dimensional wrapping, both ends ironing 6 Time to change the packaging film ≤2 min 7 Suitable range of tissue length 120mm-200mm 8 Paper towel height range 40mm-100mm 9 Applicable range of tissue width 95mm-105mm 10 Special parts for specification conversion 3 pair 11 Equipment size L 5370 mm W 3630 mm H 1850 mm 12 Equipment weight ≤ 2500 KG 13 Maximum diameter of roll film 450mm 14 Core diameter of roll film 75mm 15 Maximum film width 340mm 16 Packaging film material 0.035-0.05mm CPP Double sided heat sealing film,
OPP/CPP Bilayer composite membrane17 compressed air Air source pressure≥ 5MPA 18 Power supply 380V/50HZ 19 Total power 9.82 KW 20 Adapt to voltage change +/-10% 21 I/Oinput 24VDC 22 I/Ooutput 24VDC 23 Device motion control mode Four axis servo axis positioning control 24 Main drive mode of equipment 20CrMnTi Mechanical cam + electronic cam drive 25 Equipment color and process International gray and electrostatic spraying baking technology
Medium Bag Packing Machine
NO Item Technical parameter 1 Applicable range of packaged goods Film packaging extraction type facial tissue,Paper towels,napkin 2 packing size(mm) (100-230)*(100-150)*(40-100) 3 Packing speed (medium bag / min) ≤45 4 packing method 1-2 Row,3-5 per row 5 main engine overall dimension (mm) 6300*2550*2300 6 Machine weight (kg) 5000 7 Compressed air (MPA) 0.6MPA 8 Power Supply 380V 50HZ 9 Total power (kw) 12.5 10 Types of packaging film PE Conjunctival membrane External Condition Requirements
Installation requirements
- Requirements for the machine placement site: There must be a 150mm thick concrete layer on the workshop floor to ensure adequate support for the expansion screws; if the machine is placed on the second floor or above, the floor must have sufficient bearing capacity, and the floor must consider the weight of the machine and dynamic load factor.
- Ensure that the flatness deviation of the machine placement site is not more than 10mm/M2, otherwise it is necessary to add a foot pad, which is prepared by the customer in advance.
- Level adjustment and centering. The level and alignment must be adjusted when installing the machine to ensure that the deviation is within +/-2mm.
- Tighten all connecting screws.
Gas source requirements
a. . The compressed air after purification and drying must be used, and the filtration accuracy
is less than 40um.
b. When compressed air is lubricated, the amount of oil mist cannot exceed 25mg/m³.
c. When the system is running normally, the oil mist volume is set at 0.2-1 drop or 0.5-5
drop/1000L.
d. Minimum air pressure requirement: 0.6Map.
e. Minimum flow rate: 2m³/h.
f. Gas circuit connection: Connect the gas circuit correctly according to the gas circuit
diagram. Please refer to the attached drawing for the specific connection method.
g. Main air pipe: ¢8, please refer to the attached drawing for specific air intake position.
h. Air supply oil: Please use turbine oil No. 1 without additives (ISO-VG32), and do not use
engine oil, spindle oil, etc.
Power requirements
Power requirements:- Voltage requirements: 380V+/-10%.
- Frequency requirement: 50Hz.
- Current requirement: 250A.
- d. Please refer to the attached drawings for the specific power installation location.
frequently asked questions
What is the most convenient way for you to talk about orders?
A. We suggest talking via email. You can leave a message here first, and then we can start our email chat. In addition, you can talk faster via wechat, Skype or phone.
2q, price?
A. We are glad to quote you, please check with us! We will offer you a competitive price.
3. Q. What can I get from these machines?
A. From these machines, you can get a complete set of 3-piece disposable masks. If you sell, you will, too
Need packing machine (please check our products). If it is used for medical purposes, you also need disinfection equipment (please check it in our products).
Q: what is the working voltage of these machines?
A. It's up to you. We will adjust the voltage according to your requirements. Please inform us in advance
Production.
How many workers does this machine need?
A. This is a fully automatic machine. You just need a worker to change the material and pick up the mask
Packaging (if there is a packaging machine, workers do not need to pack masks, masks can be cleaner).
By the way, we also have semi-automatic mask machines. If the cost of workers in your country is not high, we
It is highly recommended that you get to know them with us.
How do you pack the machine? And delivery?
A. We will pack a machine in a wooden box
We can send it by sea or by air. We have long-term cooperation and professional freight forwarder to deal with it
Well, you don't have to worry about the shipment.
Can you guarantee that I can use these machines normally?
A sure. All the machines have been debugged before we pack. We use a piece of wood to build a machine
Cases. After receiving, you only need to connect all machines and plug in the power supply, and the machine will
start-up.
Do you have anything else besides plate making machine?
A. Yes! We can also supply materials, we can supply all kinds of materials, masks, non-woven fabrics, fused brown
Fabric, earrings, earrings.....
I want to build a factory in our country. What can you do?
A. Congratulations! We can supply you with non-woven materials
Machines such as melt brown fabric machine, non-woven machine, plate making machine....
What can you do when your machine breaks down?
A. I'm sorry to hear that. This is rare. But no problem. We can send a professional worker
Go to your country with a person to repair the machine. oh dear... It's time for covid-19, but no problem. We can send you a technical document to fix it. We will also be in
Machine, you can connect the computer to the machine, we can operate it remotely.